ULTRADUR® S 4090 G6 Uncolored Polybutylene Terephthalate

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ULTRADUR® S 4090 G6 Uncolored Polybutylene Terephthalate with 30% glass fibers. Ideal for technical parts requiring high dimensional stability, such as housings and plug-and-socket connectors.

Polymer Name: Polybutylene Terephthalate (PBT)

Processing Methods: Injection Molding

Fillers Included: Glass Fiber

Flexural Modulus:: 183.0 MPa

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Identification & Functionality

Chemical Family
Fillers Included
Polymer Name
Plastics & Elastomers Functions
Technologies
Product Families

Features & Benefits

Applications & Uses

Properties

Color (Properties)
Flame Rating
Mechanical Properties
ValueUnitsTest Method / Conditions
Tensile Modulus9700MPaISO 527-1/-2
Stress at Break125MPaISO 527-1/-2
Strain at Break2.2%ISO 527-1/-2
Tensile Creep Modulus (1000 H, Strain < 0.5%, at 23°C)6700MPaISO 899-1
Charpy Unnotched Impact Strength (at 23°C)58kJ/m²ISO 179/1eU
Charpy Unnotched Impact Strength (at -30°C)50kJ/m²ISO 179/1eU
Charpy Notched Impact Strength (at 23°C)7kJ/m²ISO 179/1eA
Charpy Notched Impact Strength (at -30°C)6.5kJ/m²ISO 179/1eA
Flexural Modulus8700MPaISO 178
Flexural Strength183MPaISO 178
Ball Indentation Hardness (at 961 N/30 S)164MPaISO 2039-1
Izod Notched Impact Strength (at 23°C)9.5kJ/m²ISO 180/A
Typical Properties
ValueUnitsTest Method / Conditions
Bulk Density (at 23 °C )0.7 - 0.8g/cm³
Polymer Abbreviation (at 23°C)PBT+ASA+PET GF30--
Density (at 23°C)1470kg/m³ISO 1183
Viscosity Number (Solution 0,005 G/Ml Phenole/1,2 Dichlorbenzol 1:1) (at 23°C)105cm³/gISO 307, 1157, 1628
Natural (at 23°C)Passed--
Black (at 23°C)Passed--
Water Absorption (Equilibrium in Water, at 23°C)0.4%similar to ISO 62
Moisture Absorption, (Equilibrium at 23°C/50% r.h)0.2%similar to ISO 62
Thermal Properties
ValueUnitsTest Method / Conditions
HDT A (1.80 MPa)175°CISO 75-1/-2
HDT B (0.45 MPa)210°CISO 75-1/-2
Service Temperature (Short Cycle Operation)Max. 170°C
Temperature Index (at 50% loss of tensile Strength after 20000 H)145°CIEC 60216
Coefficient of Linear Thermal Expansion, Longitudinal (at 23°C - 55°C)25x10⁻⁶/KISO 11359-1/-2
Coefficient of Linear Thermal Expansion, Transverse (at 23°C - 55°C)105x10⁻⁶/KISO 11359-1/-2
Thermal Conductivity0.29W/(m K)DIN 52612-1
Specific Heat Capacity1100J/(kg*K)
Electrical Properties
ValueUnitsTest Method / Conditions
Relative Permittivity (100 Hz)3.8-IEC 62631-2-1
Relative Permittivity (1 MHz)3.7-IEC 62631-2-1
Dissipation Factor (100 Hz) (Dry)30.0x10⁻⁴.IEC 62631-2-1
Dissipation Factor (1 MHz)180.0x10⁻⁴.IEC 62631-2-1
Volume Resistivity1×10¹⁴Ohm.mIEC 62631-3-1
Surface Resistivity1×10¹⁴OhmIEC 62631-3-2
Comparative Tracking Index - CTI500-IEC 60112,Test LIquid A
Comparative Tracking Index - CTI M125-IEC 60112,Test Liquid B
Electric Strength K20/K20, (60*60*1 mm³)39kV/mmIEC 60243-1
Shrinkage
ValueUnitsTest Method / Conditions
Molding Shrinkage (Free, Longitudinal, Plate, with Film Gate) ²0.1%-
Molding Shrinkage (Free, Longitudinal, Plate, with Film Gate) ²0.75%-
Flammability
ValueUnitsTest Method / Conditions
Burning Behaviour at thickness d = 1.5 mmHBclassIEC 60695-11-10
Burning Behaviour at Thickness d = 0.75 mm HBclassIEC 60695-11-10
Automotive Materials (Thickness D > 1mm)Passed-ISO 3795, FMVSS 302
Burning Behaviour at thickness d = 3 mmHBclassUL-94, IEC 60695
Drying
ValueUnitsTest Method / Conditions
Moisture Contentmax. 0.04%-
Dryer Temperature ¹80 - 120°C-
Drying Time4h-
Machine Settings
ValueUnitsTest Method / Conditions
Temperature Hopper Throat80°C-
Cylinder Temperature 1 (Feed Zone)260°C-
Cylinder Temperature 2 (Compression)265°C-
Cylinder Temperature 3 (Metering - Zone, in Front of The Screw)270°C-
Cylinder Temperature 4 (Nozzle)270°C-
Peripheral Screw Speedmax. 0.25m/s-
Processing Properties
ValueUnitsTest Method / Conditions
Melting Temperature223°CISO 11357-1/-3,DSC
Melt Temperature (Injection Molding/Extrusion)250 - 275°C-
Mold Temperature (Injection Molding)60 - 100°C-
Molding Shrinkage (Parallel)0.29%ISO 294-4
Molding Shrinkage (Normal)0.75%ISO 294-4
Melt volume-flow rate at 275 °C and 2.16 kg20cm³/10minISO 1133
Note

1) Dry air dryer or vacuum dryer
2) Plate 150 x 150 x 3 mm, film gated

Regulatory & Compliance

Technical Details & Test Data

Viscosity Number - Residence Time

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Safety & Health

Product Safety

Ultradur® melts are stable at temperatures up to 280°C and do not give rise to hazards due to molecular degradation or the evolution of gases and vapors. Like all thermoplastic polymers, however, Ultradur decomposes on exposure to excessive thermal stresses, e.g. when it is overheated or as a result of cleaning by burning off.

At temperatures of > 290 °C can be emitted: carbon monoxide, tetrahydrofuran.
Under special fire conditions traces of other toxic substances are possible. Formation of further decomposition and oxidation products depends upon the fire conditions.
When Ultradur® is properly processed and there is adequate suction at the die no risks to health are to be expected

Packaging & Availability

Packaging Information

Standard packaging includes the 25-kg-bag, the 1000 kg octabin (octagonal container) or the 1000 kg big bag.

Other forms of packaging are possible subject to agreement.

All containers are tightly sealed and should be opened only immediately prior to processing.

Further precautions for preliminary treatment and drying are described in the processing section of the brochure. 

Storage & Handling

Storage Information

Ultradur® can be stored for a longer period of time in dry, well vented rooms without causing problems in processing.
Ultradur® should generally have a moisture content of less than 0,04% when being processed.
In order to ensure reliable production, therefore, pre-drying should generally be the rule and the machine should be loaded via a closed conveyor system.

Appropriate equipment is commercially available. Pre-drying is also for the addition of batches, e.g. in the case of inhouse pigmentation.

In order to prevent the formation of condensed water, containers stored in unheated rooms must only be opened when they have attained the temperature prevailing in the processing area. This can possibly take a very long time.
Measurements have shown that the interior of a 25-kg bag originally at 5°C had reached the temperature of 20°C in the processing area only after 48 hours.