ULTRADUR® S 4090 G4 LS Black 15077 Polybutylene Terephthalate

1 of 61 products in this brand
ULTRADUR® S 4090 G4 LS Black 15077 Polybutylene Terephthalate with 20% glass fibers, ideal for technical parts requiring high dimensional stability like housings and plug-and-socket connectors.

Polymer Name: Polybutylene Terephthalate (PBT)

Processing Methods: Injection Molding

Flexural Modulus:: 6,400.0 MPa

Safety Data Sheet
  • TypeDocument Name
View All Documents

Enhanced TDS

Identification & Functionality

Chemical Family
Polymer Name
Plastics & Elastomers Functions
Technologies
Product Families

Features & Benefits

Applications & Uses

Properties

Color (Properties)
Mechanical Properties
ValueUnitsTest Method / Conditions
Tensile Creep Modulus (1000 h, Strain <0.5%, at 23°C)4700MPaISO 179/1eU
Izod Notched Impact Strength ISO 180/A (at 23°C)7.6kJ/m²ISO 75-1/-2
Ball Indentation (Hardness at 961 N and 30 s)153MPaISO 180/A
Tensile Modulus6900MPaISO 527-1/-2
Stress at Break105MPaISO 527-1/-2
Strain at Break2.4%ISO 899-1
Charpy Unnotched Impact Strength (at 23°C)50kJ/m²ISO 179/1eU
Charpy Unnotched Impact Strength (at -30°C)40kJ/m²ISO 179/1eA
Charpy Notched Impact Strength (at 23°C)5.5kJ/m²ISO 179/1eA
Charpy Notched Impact Strength (at -30°C)5.3kJ/m²ISO 178
Flexural Modulus6400.0MPaISO 178
Flexural Strength151MPaISO 2039-1
Typical Properties
ValueUnitsTest Method / Conditions
Polymer AbbreviationPBT+ASA+PET GF20--
Density1390kg/m³ISO 1183
NaturalPassed--
BlackPassed--
Viscosity Number (Solution 0.005 g/ml Phenole/1,2 Dichlorbenzol 1:1)105cm³/gISO 307, 1157, 1628
Moisture Absorption (Equilibrium, at 23°C/50% r.h.)0.2%Similar to ISO 62
Water Absorption (Equilibrium in Water at 23°C)0.4%Similar to ISO 62
Melt Volume Flow Rate (at 275°C/2.16 kg)20cm³/10minISO 11357-1/-3
Halogen Content (Cl, Br, I) Schoeniger IC⁵max. 50mg/kgISO 1133
Bulk Densityapprox. 0.7g/cm³-
Thermal Properties
ValueUnitsTest Method / Conditions
Heat Deflection Temperature A (1.80 MPa)160°CISO 75-1/-2
Heat Deflection Temperature B (0.45 MPa)205°C-
Service Temperature (Short Cycle Operation)max. 170°CISO 11359-1/-2
Coefficient of Linear Thermal Expansion, Longitudinal (at 23°C - 55°C)35x10⁻⁶/KISO 11359-1/-2
Coefficient of Linear Thermal Expansion, Transverse (at 23°C - 55°C)110x10⁻⁶/KDIN 52612-1
Thermal Conductivity0.28W/(m K)-
Specific Heat Capacity1150J/(kg.K)IEC 62631-2-1
Electrical Properties
ValueUnitsTest Method / Conditions
Comparative Tracking Index450-IEC 60112, test liquid A
Comparative Tracking Index (CTI M)125-IEC 60112, test liquid B
Electric Strength K20/K20 (60*60*1 mm³)39kV/mmIEC 60243-1
Relative Permittivity (100 Hz)3.7-IEC 62631-2-1
Relative Permittivity (1 MHz)3.6-IEC 62631-2-1
Dissipation Factor (100 Hz)30x10⁻⁴-IEC 62631-2-1
Dissipation Factor (1 MHz)190x10⁻⁴-IEC 62631-2-1
Volume Resistivity1×10¹⁴Ohm.mIEC 62631-3-1
Surface Resistivity1×10¹⁴OhmIEC 62631-3-2
Shrinkage
ValueUnitsTest Method / Conditions
Molding Shrinkage (Free, Transversal, Plate with Film Gate) ²0.82%-
Molding Shrinkage (Parallel)0.43%ISO 294-4
Molding Shrinkage (Normal)0.74%ISO 294-4
Molding Shrinkage (Free, Longitudinal, Plate, with Film Gate) ²0.16%-
Flammability
ValueUnitsTest Method / Conditions
Automotive Materials (Thickness d ≥ 1mm)Passed-UL-94, IEC 60695
Burning Behavior (at Thickness d = 0.75 mm)HBclassISO 3795, FMVSS 302
Burning Behavior (at Thickness d = 1.5 mm)HBclassIEC 60695-11-10
Burning Behavior (at Thickness d = 3 mm)HBclassISO 527-1/-2
Injection Molding
ValueUnitsTest Method / Conditions
Melt Temperature (Range)250 - 275°C-
Melt Temperature (Optimal)270°C-
Mold Temperature (Optimal)80°C-
Mold Temperature (Range)60 - 100°C-
Drying
ValueUnitsTest Method / Conditions
Moisturemax. 0.04%-
Dryer Temperature ¹80 - 120°C-
Drying Time4h-
Machine Settings
ValueUnitsTest Method / Conditions
Cylinder Temperature 3 (Metering-zone, in Front of the Screw)270°C-
Temperature Hopper Throat80°C-
Cylinder Temperature 1 (Feed Zone)260°C-
Cylinder Temperature 2 (Compression)265°C-
Cylinder Temperature 4 (Nozzle)270°C-
Peripheral Screw Speedmax. 0.25m/s-
Processing Properties
ValueUnitsTest Method / Conditions
Melting Temperature223°C-
Melt Temperature (Injection Molding/Extrusion)250 - 275°C-
Mould Temperature (Injection Molding)60 - 100°CISO 294-4
Notes
  1. Dry air dryer or vacuum dryer
  2. Plate 150 x 150 x 3 mm, film gated

Regulatory & Compliance

Technical Details & Test Data

VISCOSITY NUMBER - RESIDENCE TIME

ULTRADUR® S 4090 G4 LS Black 15077 Polybutylene Terephthalate - VISCOSITY NUMBER - RESIDENCE TIME - 1

Unnecessarily high melt temperatures and excessively long residence times of the melt in the cylinder and the hot runner can bring about molecular degradation. The figure shows an example (Ultradur® B4520) illustrating how the viscosity number acts as a measure of the molecular weight as a function of the melt temperature and residence time. Based on experience material degradation of less than 10 % based on the measured viscosity in solution of the granules and the molding is tolerable. In the event of values higher than this the processing and drying parameters should be checked.

Safety & Health

Product Safety

Ultradur® melts are stable at temperatures up to 280°C and do not give rise to hazards due to molecular degradation or the evolution of gases and vapors.

Like all thermoplastic polymers, however, Ultradur decomposes on exposure to excessive thermal stresses, e.g. when it is overheated or as a result of cleaning by burning off.

At temperatures of > 290 °C can be emitted: carbon monoxide, tetrahydrofuran.

Under special fire conditions traces of other toxic substances are possible.

Formation of further decomposition and oxidation products depends upon the fire conditions.

When Ultradur® is properly processed and there is adequate suction at the die no risks to health are to be expected.

Packaging & Availability

Packaging Information

Standard packaging includes the 25-kg-bag, the 1000 kg octabin (octagonal container) or the 1000 kg big bag.

Other forms of packaging are possible subject to agreement. All containers are tightly sealed and should be opened only immediately prior to processing.

Further precautions for preliminary treatment and drying are described in the processing section of the brochure.

Storage & Handling

Storage Conditions

Ultradur® can be stored for a longer period of time in dry, well vented rooms without causing problems in processing.

Ultradur® should generally have a moisture content of less than 0,04% when being processed.

Pre-drying is also for the addition of batches, e.g. in the case of inhouse pigmentation. In order to prevent the formation of condensed water, containers stored in unheated rooms must only be opened when they have attained the temperature prevailing in the processing area.

This can possibly take a very long time. Measurements have shown that the interior of a 25-kg bag originally at 5°C had reached the temperature of 20°C in the processing area only after 48 hours.