ULTRADUR® B 4560 Black 10089 Polybutylene Terephthalate

1 of 61 products in this brand
ULTRADUR® B 4560 Black 10089 Polybutylene Terephthalate is utilized in plastics and elastomers for various applications including air intake manifolds, automotive components, connectors, electrical control units (ECUs), headlamp bezels, headlights, and relays. It features medium viscosity and functions as a resin.

Polymer Name: Polybutylene Terephthalate (PBT)

Processing Methods: Injection Molding

Flexural Modulus:: 2,600.0 MPa

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Identification & Functionality

Chemical Family
Polymer Name
Plastics & Elastomers Functions
Technologies
Product Families

Features & Benefits

Applications & Uses

Properties

Color (Properties)
Flame Rating
Mechanical Properties
ValueUnitsTest Method / Conditions
Tensile Modulus2600.0MPaISO 527-1/-2
Yield Stress (50 mm/min)60MPaISO 527-1/-2
Yield Strain (50 mm/min)3.7%ISO 527-1/-2
Nominal Strain at Break (50 mm/min)30%ISO 527-1/-2
Charpy Unnotched Impact Strength (at 23°C)140kJ/m²ISO 179/1eU
Charpy Unnotched Impact Strength (at -30°C)85kJ/m²ISO 179/1eU
Charpy Notched Impact Strength (at 23°C)3.8kJ/m²ISO 179/1eA
Charpy Notched Impact Strength (at -30°C)4.9kJ/m²ISO 179/1eA
Flexural Modulus2600.0MPaISO 178
Flexural Strength90.0MPaISO 178
Typical Properties
ValueUnitsTest Method / Conditions
Polymer AbbreviationPBT--
Density1300.0kg/m³ISO 1183
Viscosity Number (Solution 0,005 g/ml Phenole/1,2 Dichlorbenzol 1:1)112cm³/gISO 307, 1157, 1628
Black (at 23°C)Passed--
Water Absorption (Equilibrium in Water, at 23°C)0.5%similar to ISO 62
Moisture Absorption, Equilibrium (at 23°C/50% r.h)0.25%similar to ISO 62
Bulk Density0.7 - 0.8g/cm³-
Thermal Properties
ValueUnitsTest Method / Conditions
HDT A (1.80 MPa)60°CISO 75-1/-2
HDT B (0.45 MPa)135°CISO 75-1/-2
Service Temperature (Short Cycle Operation)max. 160°C-
Coefficient of Linear Thermal Expansion, Longitudinal (at 23°C - 55°C)115.0 x 10⁻⁶/KISO 11359-1/-2
Coefficient of Linear Thermal Expansion, Transverse (at 23°C - 55°C)115.0 x 10⁻⁶/KISO 11359-1/-2
Thermal Conductivity0.27W/(m K)DIN 52612-1
Electrical Properties
ValueUnitsTest Method / Conditions
Relative Permittivity (100 Hz)3.4-IEC 62631-2-1
Relative Permittivity (1 MHz)3.3-IEC 62631-2-1
Dissipation Factor (100 Hz)20.0 x 10⁻⁴IEC 62631-2-1
Dissipation Factor (1 MHz)200.0 x 10⁻⁴IEC 62631-2-1
Volume Resistivity1×10 ¹⁴Ohm.mIEC 62631-3-1
Surface Resistivity1×10¹³OhmIEC 62631-3-2
Comparative Tracking Index - CTI550-IEC 60112,Test LIquid A
Shrinkage
ValueUnitsTest Method / Conditions
Molding Shrinkage (Free, Longitudinal, Plate, with Film Gate) ⁵ 1.5 %
Molding Shrinkage (Free,transversal, Plate, with Film Gate) ⁵1.7 %
Flammability
ValueUnitsTest Method / Conditions
Burning Behaviour (at Thickness D = 1.5 mm) HB class IEC 60695-11-10
Automotive Materials (Thickness D > 1mm) ³Passed-ISO 3795, FMVSS 302
Injection Molding
ValueUnitsTest Method / Conditions
Melt Temperature (Range) 230 - 275°C
Mold Temperature (Range)40 - 70°C-
Drying
ValueUnitsTest Method / Conditions
Moisture Contentmax. 0.04%-
Dryer Temperature ⁴ 80 - 120 °C
Drying Time4h-
Machine Settings
ValueUnitsTest Method / Conditions
Temperature Hopper Throat80°C-
Cylinder Temperature 1 (Feed Zone)250°C-
Cylinder Temperature 2 (Compression)255°C-
Cylinder Temperature 3 (Metering - Zone, in Front of The Screw)260°C-
Cylinder Temperature 4 (Nozzle)260°C-
Peripheral Screw Speedmax. 0.25m/s-
Processing Properties
ValueUnitsTest Method / Conditions
Melt Volume Flow Rate (at 250°C and 10 kg) 35.0 cm³/10minISO 1133
Melting Temperature 223.0 °C ISO 11357-1/-3, DSC
Mould Temperature (Injection Moulding)40 - 70°C-
Molding Shrinkage (Parallel)1.3%ISO 294-4
Molding Shrinkage (Normal)1.6%ISO 294-4
Note
  1. If product name or properties don't state otherwise.
  2. The asterisk symbol '*' signifies inapplicable properties.
  3. + = passed
  4. Dry air dryer or vacuum dryer
  5. Plate 150 x 150 x 3 mm, film gated

Regulatory & Compliance

Technical Details & Test Data

VISCOSITY NUMBER - RESIDENCE TIME

Unnecessarily high melt temperatures and excessively long residence times of the melt in the cylinder and the hot runner can bring about molecular degradation. The figure shows an example (Ultradur® B4520) illustrating how the viscosity number acts as a measure of the molecular weight as a function of the melt temperature and residence time. Based on experience material degradation of less than 10 % based on the measured viscosity in solution of the granules and the molding is tolerable. In the event of values higher than this the processing and drying parameters should be checked.

Safety & Health

Product Safety

Ultradur® melts are stable at temperatures up to 280°C and do not give rise to hazards due to molecular degradation or the evolution of gases and vapors.

Like all thermoplastic polymers, however, Ultradur decomposes on exposure to excessive thermal stresses, e.g. when it is overheated or as a result of cleaning by burning off. At temperatures of > 290°C can be emitted: carbon monoxide, tetrahydrofuran.Under special fire conditions traces of other toxic substances are possible.

Formation of further decomposition and oxidation products depends upon the fire conditions. When Ultradur® is properly processed and there is adequate suction at the die no risks to health are to be expected.Further safety information see safety data sheet of individual product.

Packaging & Availability

Packaging Conditions

Standard packaging includes the 25-kg-bag, the 1000 kg octabin (octagonal container) or the 1000 kg big bag.

All containers are tightly sealed and should be opened only immediately prior to processing.

Storage & Handling

Storage Conditions

Ultradur® can be stored for a longer period of time in dry, well vented rooms without causingproblems in processing.

Ultradur® should generally have a moisture content of less than 0,04% when being processed.

In order to ensure reliable production, therefore, pre-drying should generally be the rule and the machine should be loaded via a closed conveyor system.   

In order to prevent the formation of condensed water, containers stored in unheated rooms must only be opened when they have attained the temperature prevailing in the processing area.

Measurements have shown that the interior of a 25-kg bag originally at 5°C had reached the temperature of 20°C in the processing area only after 48 hours.